Heavy-Duty Impurity Remover Reaction Kettle for Silica Sand Processing Acid Pickling

Product Description

Introduction and Technical Parameters of Reactor

Product Introduction:

The double-cone rotary reactor is a batch-type chemical equipment integrating functions of reaction, mixing and drying. It is named after its main body, which is a double-cone rotary cylinder.

Application Fields:

It is widely used in pharmaceutical, chemical, food and other industries. For example, it is applied in processes such as drug synthesis, quartz sand acid washing, and resin production.

Product Structure:

Main Features:

The double-cone rotary reactor mainly consists of a machine base, double-cone cylinder, vacuum device, heating device, etc. The double-cone cylinder is equipped with a jacket, which can be filled with heat transfer media such as heat transfer oil. The angle between its inclined surface and the horizontal plane is generally 40°-50°. In addition, it is also equipped with a feed port, discharge port, thermometer port, vacuum port, etc

The internal structure is simple, easy to clean and maintain, and meets GMP requirements.
Suitable for the reaction of heat-sensitive materials and oxidizable materials.
High degree of automation, easy operation, and can reduce labor intensity.
Improved efficiency and enhanced safety.

Model/Parameter	Reactor	High-Temperature Reactor
Total Volume	2000L	2000L
Loading Capacity	1000L	2T
Inner Cylinder Design Pressure	-0.1~0.2MPa	-0.1~0.2MPa
Jacket Design Pressure	≤0.4MPa	≤0.4MPa
Transmission Power	5.5kW	3kW
Cylinder Rotating Speed	0-5 rpm (frequency control)	0-5 rpm (frequency control)
Total Rotating Height of Cylinder	3290mm	3290mm
Mechanical Seal	Rotary Joint (hot water end)	Rotary Joint (hot water end)
Discharge Height	600mm	600mm
Heat Transfer Oil Pipe Diameter	DN40mm	DN40mm (material: A3 steel)
Transmission Mode	Belt drive, chain drive	Belt drive, chain drive
Overall Dimension	3280*1600*3290mm	3315*1600*3290mm
Insulation Material	Silicate Aluminum	Silicate Aluminum
Operating Temperature	80℃	120℃
Cylinder Material	Steel lined with imported PTFE, imported glue	Carbon steel lined with imported PTFE, imported glue

FAQ

Q: How big is your factory?
How long have your company been providing complete quartz sand production line construction service?
A: Started in year 2012 with just one factory producing crushing machines, we have expanded into 4 work shops,31,300 m2, office 3200 m2,110 workers.
     Our rapid development was right after we extended our business into whole quartz sand production line construction in year 2017.
 
Q: What Information is needed to conduct the production line construction evaluation? 
A:1). Please provide your plant information, site, size, facilities and workshop size. 
   2). Please advise what is your raw ore parameters (size, element content) and your target parameters for the processed sand (purity, trace element content)?
   3). What is your handling capacity(tons per hour) ?
 
Q: Can we send the mineral samples to your company for you to conduct the mineral processing tests?
A: Yes, we have in-house lab and professional team to perform the test, and we can provide professional processing approach based on the test result.

Lianyungang Hengpeng Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D and manufacturing of production lines for  high-purity quartz sand, pipe sand, plate sand, and glass sand. 

Located in Donghai County, Lianyungang City, Jiangsu Province, known as " Crystal Capital of China", the company covers a total area of over 31,300 m².

The company has established a dedicated R&D center, staffed by a technical team consisting of 15 senior engineers and 20 professional technicians. It has obtained nearly 30 independent intellectual property rights, including 5 invention patents and 23 utility model patents, covering key technical fields such as quartz sand crushing, classification, magnetic separation, purification, and drying. 

Equipped with a certificated quality management system and comprehensive after-sales service system, Hengpeng Machinery Equipment has delivered for over 60% Chinese high purity quartz processing line construction demand in 2024.

The company was established in 2012 as "Donghai County Shihu Township Chengpeng MachineryFactory" focusing on the research and development and production of quartz sand crushing equipment. In 2018 it is renamed "Lianyungang Hengpeng Machinery Equipment Co, Ltd." in 2018 and introduced the ISO9001 quality management system. By 2024, the company's annual sales revenue had reached 100 million RMB, with a compound annual growth rate (CAGR) as high as 42%.