Best-Seller Self Cleaning Permanent Belt Magnetic Separator for Iron Remover

• Customization: Available
• Type: Magnetic Separator
• Voltage: 380V
• Model NO.: PD600-2
• Weight: <1T
• Material: Carbon Steel
• Material Feature: Fire Resistant
• Certification: ISO9001:2015
• Energy Saving: Energy Saving
• Warranty: 1 Year
• Color: Multi Color
• Customized: Customized
• Condition: New
• After-sales Service: Installation Instruction Available
• Motor Power: 1.5kw
• Magnetic Field Intensity: 12000GS
• Capacity: 4tph
• Application: Iron Remover
• Belt Type: Rubber
• Transport Package: Wooden Crates or Pallet
• Specification: 1000*740*920
• Trademark: Customized
• Origin: China
• HS Code: 847410
• Production Capacity: 50/Month
• Package Size: 120.00cm * 80.00cm * 110.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

Permanent magnet belt-type magnetic separator

The permanent magnet belt magnetic separator is a device that utilizes the magnetic field generated by permanent magnets to separate the magnetic substances from the non-magnetic substances in the mixed materials. It adopts an open air-gap magnetic circuit design, consisting of a strong magnetic ring made of rare earth magnets and fork blades made of high magnetic conductivity materials, based on the principle of permanent magnet magnetic attraction. With a strong magnetic roller as the core, it can form a dry single-roller or multi-roller belt-type magnetic separator. It has a large magnetic field action depth and is less likely to experience demagnetization and other phenomena. Therefore, this equipment has a large processing capacity, strong adaptability to production fluctuations, and excellent separation effect.
Product structure:
It mainly consists of magnetic components, frame transmission device, and belt drum. The magnetic components usually use high-performance permanent magnets, such as neodymium iron boron materials, to generate a strong magnetic field; the frame transmission device includes an electric motor, reducer, etc., providing power for the equipment operation and regulating the belt speed; the drum and the belt work together to achieve material transportation and the adsorption and separation of magnetic substances.

Working Principal

The materials pass through the conveyor belt or other conveying equipment and enter the magnetic field area of the magnetic separator. The magnetic substances are adsorbed onto the surface of the magnetic poles of the magnetic separator under the influence of the magnetic field, while the non-magnetic materials continue to move along the conveyor belt and eventually separate from the magnetic substances. After the magnetic substances move along the conveyor belt to the weak area of the magnetic field, they detach from the magnetic poles due to the reduced magnetic field strength and enter the designated collection area. The non-magnetic materials are discharged from the end of the conveyor belt.

Main features

1. The magnetic surface has a large area, strong magnetic force and long lifespan; the structure is simple and easy to operate, and there is no need for manual removal of iron; it is a closed system without dust.
2. Suitable for iron removal of granular materials, especially for large particles ranging from 0.1mm x 0.1mm to 10mm x 10mm; low loss.
3. Low failure rate, high output, good iron removal effect; customizable for single-layer, double-layer and multi-layer iron removal according to customer requirements.

Parameter/Type	PD600-2	PD800-1	PD800-2
Processing capacity(t/h)	4	3.5	5
Rotate speed	adjustable	adjustable	adjustable
The maximum surface magnetic induction intensity	12000gauss	15000gauss	15000gauss
Overall machine weight (Kg)	360	260	400
Matching motor (KW)	1.5KW	1.5KW	1.5KW
Boundary dimension	1000*740*920	1000*1100*1000	1000*1100*1300

Project Cases

Lianyungang Hengpeng Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D and manufacturing of production lines for  high-purity quartz sand, pipe sand, plate sand, and glass sand. 
 
Located in Donghai County, Lianyungang City, Jiangsu Province, known as " Crystal Capital of China", the company covers a total area of over 31,300 meter².
 
The company has established a dedicated R&D center, staffed by a technical team consisting of 15 senior engineers and 20 professional technicians. It has obtained nearly 30 independent intellectual property rights, including 5 invention patents and 23 utility model patents, covering key technical fields such as quartz sand crushing, classification, magnetic separation, purification, and drying. Equipped with a certificated quality management system and comprehensive after-sales service system, Hengpeng Machinery Equipment has delivered for over 60% Chinese high purity quartz processing line construction demand in 2024.
 
The company was established in 2012 as "Donghai County Shihu Township Chengpeng MachineryFactory" focusing on the research and development and production of quartz sand crushing equipment. In 2018 it is renamed "Lianyungang Hengpeng Machinery Equipment Co, Ltd." in 2018 and introduced the ISO9001 quality management system. By 2024, the company's annual sales revenue had reached 100 million RMB, with a compound annual growth rate (CAGR) as high as 42%.

FAQ

Q: How big is your factory?

    How long have your company been providing complete quartz sand production line construction service?

A: Started in year 2012 with just one factory producing crushing machines, we have expanded into 4 work shops,31,300 squre meters, office 3200 squre meters,140 workers.

    Our rapid development was right after we extended our business into whole silica sand production line construction in year 2017.

 

Q: What Information is needed to conduct the production line construction evaluation? 

A:1). Please provide your plant information, site, size, current available facilities etc. 

    2). Please advise what is your raw quartz ore parameters (size, element content) and your target parameters for the processed sand (purity, trace element content)?

    3). What is your handling capacity(tons per hour) plan?

Q: Can we send the mineral samples to your company for you to conduct the mineral processing tests?

A: Yes, we have in-house lab and professional team to perform the test, and we can provide professional processing approach based on the test result.

Enterprise advantage

1. Strong R&D capabilities: Hengpeng Machinery has a dedicated R&D center, with over 20 experienced technical engineers and designers, as well as skilled mechanical integration personnel. It also collaborates with universities such as Central South University through industry-university-research cooperation. It has accumulated over 40 independent patents, covering a full range of equipment from quartz sand crushing, grinding, flotation, acid washing, magnetic separation, and high-temperature purification, demonstrating its leading position in the technology field of quartz sand production lines.

2. Professional Customization Services: With over 10 years of experience in the quartz sand machinery industry, we can provide customized equipment and production line solutions that precisely meet the various needs of customers, including their sites, raw materials, and production volumes. We can accommodate multiple types of processing requirements such as crucible sand, high-purity sand, and pipe-making sand, and meet the production positioning of different customers.

3. Reliable product quality: The production adheres to the principle of "debugging before delivery". The equipment is made of high wear-resistant materials and has an optimized structural design. For example, the sand-making machine uses a combination of high wear-resistant alloys and high chromium alloys for impact blocks to enhance wear resistance, and the twin-roll machine has a unique displacement adjustment technology to extend the lifespan of wear-prone parts. At the same time, it has passed the quality management system certification and operates stably.

4. Comprehensive service system: A complete service loop covering "research and development customization + manufacturing + installation + after-sales" has been established. After the equipment is delivered, on-site installation guidance and operation training are provided, and regular follow-up visits to check the equipment operation status are conducted. Its products not only cover over 30 provinces and cities in China, but are also sold to 20 or more countries and regions overseas, and have received good customer feedback.